Shingo Mind
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Results

Case studies

Measurable outcomes from operations that use Shingo Mind: cycle time, cost, throughput, and lead time.

Case study list

Manufacturing

Cycle time reduction on assembly line

22% cycle time reduction
  • Cycle time down 22% in 6 months
  • Defect rate reduced by 18%
  • Throughput up without adding labor
Distribution

Warehouse lead time and cost

31% lead time reduction
  • Lead time from order to ship reduced 31%
  • Cost per unit shipped down 14%
  • Same-day ship rate improved
Manufacturing

Cost savings captured to P&L

$2.1M annualized savings
  • Savings tracked to specific projects
  • Finance-verified impact
  • Ongoing tracking by line and cost center
Post-acquisition

Throughput improvement post-integration

19% throughput improvement
  • Current state captured across 4 sites
  • Quick wins in first 90 days
  • Throughput gains sustained 12 months
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